Air Lift Performance 39020 ECR 6107 Manuel d'utilisateur

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Technical Support
1-800-248-0892
Ext. 2
Please read these instructions completely
before proceeding with installation
Failure to read these instructions can result in mis-installation
Introduction to the RoadTamer System
What You Need to Know About RoadTamer ...................... 2
Vehicle Requirements ........................................................ 3
RoadTamer Warranty and Return Policy............................ 3
Installing the RoadTamer System
Getting Started ................................................................... 4
Inspecting Axle Spring Perch Uniformity ............................ 5
Attaching the Axle Beams .................................................. 5
Attaching the Frame Brackets ............................................ 6
Attaching and Adjusting the Panhard Rod.......................... 7
Hardware List ..................................................................... 9
*Kit Installation Diagram .................................................... 10
Installing the Rolling Lobe Air Sleeves .............................. 11
Installing the Air Lines ....................................................... 12
Reattaching the Brake Cables ........................................... 13
Final Adjustments .............................................................. 13
Checking Driveline Angles
Checking Driveline Angles................................................. 14
Checking Angles in Various Conditions............................. 14
Installation Checklist
Installation Checklist .......................................................... 15
Troubleshooting Guide
Troubleshooting Guide ...................................................... 16
Checking for Leaks ............................................................ 17
Fixing Leaks ...................................................................... 17
Maintaining and Servicing the System
Maintenance Guidelines .................................................... 18
Servicing the RoadTamer System ..................................... 18
Chevy 3500 Kit No. 39020
MN-564
(15704)
ECR 6107
by
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Résumé du contenu

Page 1 - Chevy 3500 Kit No. 39020

1Technical Support1-800-248-0892Ext. 2Please read these instructions completelybefore proceeding with installationFailure to read these instructions

Page 2 - Driveline Angles

10Technical Support1-800-248-0892Ext. 2Installing the RoadTamer SystemKit DiagramO.E.M.AABBFEENOTE: The beams in this image may appeardifferent from

Page 3 - Vehicle Requirements

11Technical Support1-800-248-0892Ext. 2GUIDE rolling lobe top studs throughholes in upper mounting bracketwhile lowering frame. Attachwith hardware

Page 4 - Getting Started

12Technical Support1-800-248-0892Ext. 2Installing the Air LinesAir Line toBellowsStarWasherVehicle bodyor bumperHex NutHex NutRubberWasherFlatWasher

Page 5 - Attaching the Axle Beams

13Technical Support1-800-248-0892Ext. 2Installing the RoadTamer SystemReattaching the Brake Cables1. Reattach the passenger side emergency brake ca

Page 6 - Attaching the Frame Brackets

14Technical Support1-800-248-0892Ext. 2Checking Driveline AnglesChecking Driveline Angles1. After the RoadTamer kit is installed, the following cond

Page 7

15Technical Support1-800-248-0892Ext. 2RoadTamer Installation ChecklistInstallation ChecklistThis Installation Checklist must be completely fi lled o

Page 8 - Torque to 170 ft/lbs

16Technical Support1-800-248-0892Ext. 2Troubleshooting GuideTroubleshooting GuideProblem Possible Problem Check Procedure SolutionPneumatic Control

Page 9 - Hardware List

17Technical Support1-800-248-0892Ext. 2Troubleshooting GuideMinimum Air PressureChecking for Leaks1. If there is a problem with the air fi tting:a.

Page 10 - Kit Diagram

18Technical Support1-800-248-0892Ext. 2“The Choice of the Professional Installer”For Technical Assistance call 1-800-248-0892Thank you for purchasin

Page 11 - Driver-Side View

2Technical Support1-800-248-0892Ext. 2About RoadTamerThe RoadTamer suspension system and your vehicle’s original equipment steel spring suspension o

Page 12 - Air Line Cutting

3Technical Support1-800-248-0892Ext. 2Vehicle TypeChevy 3500NOTE: For 4WD crew cab models, use driveshaft spacer kit # 26029 (purchased seperately)

Page 13 - Final Adjustments

4Technical Support1-800-248-0892Ext. 2Installing the RoadTamer SystemDANGER: Compressed air can cause injury and damage to the vehicle and parts if

Page 14 - SIDE VIEW

5Technical Support1-800-248-0892Ext. 2Installing the RoadTamer SystemAttaching the Axle BeamsNOTE: For 4WD crew cab models, refer to the manual pro

Page 15 - Installation Checklist

6Technical Support1-800-248-0892Ext. 2Installing the RoadTamer System1. Install the driver-side frame bracket. Line up the lower crossmember rivet

Page 16 - Troubleshooting Guide

7Technical Support1-800-248-0892Ext. 2Attaching and Adjusting the Panhard Rod1. Attach the panhard rod bracket to the driver side frame. Use the ov

Page 17 - Fixing Leaks

8Technical Support1-800-248-0892Ext. 2Torque to 170 ft/lbs.AxleTighten 1 until snug. Then tighten 2, 3and 4, in that order, until snug but nottight

Page 18 - Maintenance Guidelines

9Technical Support1-800-248-0892Ext. 2Hardware ListInstalling the RoadTamer SystemHardware List Item Part No. Description Quantity A 26537 Dr

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